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A Study on the Mechanical Characteristics and Wheel-Rail Contact Simulation of a Welded Joint for a Large Radio Telescope Azimuth Track
Chen, Xiao1; Yin, Ruihua1; Yang, Zaitun1; Lan, Huiqing1; Xu, Qian2,3
2024-05-01
Source PublicationBUILDINGS
Volume14Issue:5Pages:1300
Contribution Rank2
AbstractThe azimuth track is an important component of the radio telescope wheel-rail system. During operation, the azimuth track is inevitably subject to phenomena such as track wear, track fatigue cracks, and impact damage to welded joints, which can affect observation accuracy. The 110 m QiTai radio telescope (QTT) studied in this paper is the world's largest fully steerable radio telescope at present, and its track will bear the largest load ever. Since the welded joint of an azimuth track is the weakest part, an innovative welding method (multi-layer and multi-pass weld) is adopted for the thick welding section. Therefore, it is necessary to study the contact mechanical properties between the wheel and the azimuth track in this welded joint. In this study, tensile tests based on digital image correlation technology (DIC) and Vickers hardness tests are carried out in the metal zone (BM), heat-affected zone (HAZ), modified layer, and weld zone (WZ) of the welded joint, and the measured data are used to fit the elastic-plastic constitutive model for the different zones of the welded joint in the azimuth track. Based on the constitutive model established, a nonlinear finite element model is built and used to simulate the rolling mechanical performance between the wheel and azimuth track. Through the analysis of simulated data, we obtained the stress distribution of the track under different pre-designed loads and identified the locations most susceptible to damage during ordinary working conditions, braking conditions, and start-up conditions. The result can provide a significant theoretical basis for future research and for the monitoring of large track damage.
Keywordazimuth track welded joint multi-layer and multi-pass wheel-rail contact mechanical property finite element model
DOI10.3390/buildings14051300
Indexed BySCI
Language英语
Funding ProjectNational Key Research and Development Program of China[2021YFC2203600]
WOS Research AreaConstruction & Building Technology ; Engineering
WOS SubjectConstruction & Building Technology ; Engineering, Civil
WOS IDWOS:001234305700001
PublisherMDPI
Funding OrganizationNational Key Research and Development Program of China
Citation statistics
Cited Times:1[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://ir.xao.ac.cn/handle/45760611-7/6740
Collection射电天文研究室_天线技术实验室
110米口径全可动射电望远镜(QTT)_技术成果
Corresponding AuthorLan, Huiqing
Affiliation1.Beijing Jiaotong Univ, Key Lab Vehicle Adv Mfg Measuring & Control Techno, Minist Educ, Beijing 100044, Peoples R China
2.Chinese Acad Sci, Xinjiang Astron Observ, Urumqi 830011, Peoples R China
3.Chinese Acad Sci, Key Lab Radio Astron, Urumqi 830011, Peoples R China
Recommended Citation
GB/T 7714
Chen, Xiao,Yin, Ruihua,Yang, Zaitun,et al. A Study on the Mechanical Characteristics and Wheel-Rail Contact Simulation of a Welded Joint for a Large Radio Telescope Azimuth Track[J]. BUILDINGS,2024,14(5):1300.
APA Chen, Xiao,Yin, Ruihua,Yang, Zaitun,Lan, Huiqing,&Xu, Qian.(2024).A Study on the Mechanical Characteristics and Wheel-Rail Contact Simulation of a Welded Joint for a Large Radio Telescope Azimuth Track.BUILDINGS,14(5),1300.
MLA Chen, Xiao,et al."A Study on the Mechanical Characteristics and Wheel-Rail Contact Simulation of a Welded Joint for a Large Radio Telescope Azimuth Track".BUILDINGS 14.5(2024):1300.
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